• Sigma Mixer
• Pelletizer
• 3 Roll Mill
• 3 Roll Mill Straight
• Conveyor
• Duplex Plodder
• Disc Cutter
• Reciprocating Cutting Machine

The different stages of soap making process involves saponification, vacuum spraying and drying operations. Soap noodles are either made from OILS/ fatty acids or animal tallow. Fatty acids like palm fatty/palm kernel/palm stearine can be imported from Malaysia, the cheapest source in the world. Animal tallow are imported from Germany or European countries. Our plants for sapnofication and drying needs refined animal tallow or 80/20 proportion of palm and coconut fats or refining and blending of locally available oils.

If the soap base is not refined, white color soap noodles cannot be produced. White colored soap noodles are preferred as any color can be imparted to the final products. For toilet soap, generally 78% TFM( total fatty matter) noodles are used. As TFM value decreases, soap quality decreases. Storage tanks can be designed as per the requirement of inventory depending upon import schedules and other commercial factors. Boiler fuel can also be selected as per local availability. Our clients can also make their own Raw material using the Saponification Process.

Various machines used for the purpose are :

The entire operation of the dry mix mortar plant can be precisely controlled through centrally located PLC electronic panel. Right from raw material storage to final product, all the procedures can be performed by a single operator. Every stage of production, i.e. administration of formulas, entry of orders etc., is screened by the PLC system. We can also offer semi automatic control stations in cases where labor factors are not a constraint. Customized PLC based systems are offered depending upon investment and level of automation required.

The output and the quality of the mixture largely depends upon the type of mixer installed in the plant. The specialty additives like polymers, cellulose, fibers, air entraining agents etc. have to be uniformly blended along the entire batch to obtain consistency in quality. Different type mixers we offer include:

This type of mixers create a fluidized effect whereby the mass is subjected to three dimensional mixing. Choppers are used to breakdown any agglomerates present in the batch. These power intensive mixers are fueled by high speed motors.

This conventional type mixer employs helical ribbons to ensure multidirectional mixing of the mass. Although, mixing time is longer as compared to plough mixer but the quality of mixing is good. It provides a cost - effective operation with uniform mixing.

Paddle type is a highly efficient mixers recommended for mixing different solids having fine particle size and varying bulk densities. It provides a uniform mixing in a short span of even less than than 3mins/batch.

Various types of conveying elevators can be fitted to the plant depending upon the layout and site conditions. Some of the common type of conveyors include crew conveyors, bucket conveying elevators, pneumatic conveyors and dense phase conveyors. All conveying systems are integrated and linked to the main plant electronically.

The mortar packaging machines supplied with the system are manufactured by reputed firm such as HAVER, BEUMER and CEL. We also recommend locally manufactured machines and take complete responsibility for proper functioning of the equipment. Some of the machine we supply are:

• Additive Dosing
• Bulk Bag Filler
• Bag Dumping
• Electronic Bagging Machine 2 Spout
• Electronic Rot Packers 8 Spouts
• Big Bag Filling Station
• Bag Emptying Automatic Machine
• Automatic Palletizing

Silos storage plants are available in different capacities ranging from 5 - 200 mt. These plants are used for storage of and, cement, minerals, fillers and additives. The system is complete with filters, level indicators, aerators, pressure valves, dust collectors and vibrators as required. We also expertise in providing design consultancy for manufacturing of Silos.

Our sand preparation plant can be complete function right from sand washing plant to screening and conveying to drying. These plants find application on site where the requirement of sand exceeds 100mt/day and sourcing of graded, washed and dry sand is not available. Sand preparation plants can be offered in different capacities ranging from 5 to 25mt/hr.

Sand Preparation Plant comprises of:

• Sand Vibrating Screen
• Sand Washer
• Sand Dryer

We offer a complete solution for automation using PC/SCAD and PLC working on windows platform. The sophisticated automation and instrumentation guarantees a high level of reliability along with a huge scope for value added enhancements and future add ons.

• Automatic computation and correction of batches with auto in-flight technology resulting in faster batch cycles.
• Trial and Error method eliminated from batch to batch.
• Reduces wear and tear on valves and screws.
• Batch Accuracy resulting in minimal wastage
• Quick switch over to manual mode.
• Increased production as weighing time is reduced.
• Programmed recipe management
• Instant alert due to malfunction
• Online tutor for online troubleshooting
• Bin/Silo swapping facility for continuous production
• Auto in-flight ensures consistent quality
• Programmable material loading by time/weight method
• Tail discharge allows splitting discharge to mixer in two steps.
• Batching sequence allows deciding and defining the preferred sequence for dosing.
• Watt meter interface enables to judge the proper mixing before discharge.
• Multilevel access coded and independent passwords.
• User and date of mix design for reference.
• Audit trial logs all user access information.
• Hold mode start up incase of power failure.
• Production and inventory data management
• Information retrieving facility.
• Reports can be printed in pdf; xls etc can also be exported to SAP, ERP, etc.
• Windows based for easy navigation.
• Inbuilt online audio visual tutor with trouble shooting guide
• Mimic on control panel
• Desk type cabinet with tabletop PC and Printer.